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JimPope's avatar
JimPope
Copper Contributor
Jun 02, 2023

Error message 'Export failed due to unexpected error' when trying to save a document as a PDF.

A few weeks ago, I suddenly got this error message in Word 365.  I have been saving Word files (.docx) as pdf files for years without ant problem.  I have been using Office 365 for years.  Has something recently changed in Word that I don't know about?

I have successfully used the 'Print to PDF' option.  However the resulting PDF file is twice the size of the pdf file that I used to get using the Export to Pdf option.  Moreover the cross reference links (and other links) in this larger Pdf file no longer work.

Can you help?

    • JimPope's avatar
      JimPope
      Copper Contributor

      Doug_Robbins_Word_MVP 

      Thank you for your reply.  The problem was in the file itself.  I had linked to a very large picture (,jpg) which was over 26Mb.  When I reduced the size of the picture, the problem was resolved.

      Jim Pope

  • JimPope  We too run MS 365 Office, and I have noticed one of the PCs (not all of them) has been reporting this error in recent weeks.  Our reports are large and have a lot of photos and graphics. There are limited ways of reducing image resolution/size without compromising the output.

     

    However, what still eems to work every time, is to simply run the PDF conversion from the file manager level.  Exit Word, in File Manager, right click on the Word document you wish to convert ,then click on 'show more options' then click on 'convert to PDF'.  That still works fine, and no need for a technical work-around.  I'm sure MS will get around to cracking this one.

     

    Cheers, Mark

    • NicoleMndl's avatar
      NicoleMndl
      Copper Contributor

      Mark_James_Taylor 

       

      I am having the same issue. I too have pictures in my documents. It usually works the second or third time I try. I will try the fix listed above.

      • Stefan_Blom's avatar
        Stefan_Blom
        MVP

        NicoleMndl 

         

        I have seen intermittent error messages in Word when trying to convert to PDF. It usually works on the second attempt. It is possible that the most recent Office updates have fixed the error. If not, send feedback via File > Feedback (Word for Windows). 

  • amanda1425's avatar
    amanda1425
    Copper Contributor

    I am experiencing this error in my document too. 

    I have worked out that it is the table of contents.  Without a TOC it saves as PDF fine, with a TOC it errors.  I am using the generic TOCs that come with word.  

    It was working a few weeks ago.  

    When in SharePoint and I try to export to PDF this also errors. 

    I can print to PDF but then none of the web page hyperlinks work, which is very important.  

    Any suggestions?  

    • Mark_James_Taylor's avatar
      Mark_James_Taylor
      Copper Contributor

      amanda1425 

       

      It might be the same root problem with Word introducing a new font which Adobe Acrobat doesnt recognize (and the new font may be used in the default TOC). 

       

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